Why OPSAGE?

Plant Managers, Operations Directors, and Facilities & Maintenance leaders are struggling to fill headcount and increase productivity, all while reducing costs. Productivity gains should not be limited to office workers. OPSAGE brings the same intelligent tooling to the plant floor, built for the way technicians and operators actually work.

Knowledge Gap

Answers live scattered across manuals, SOPs, and senior engineers' heads. OPS IQ captures tribal knowledge and empowers all frontline workers.

Skilled Labor Gap

Work orders pile up, the right tech isn't routed to the right job, and fixes never make it back into the system. Intelligent Troubleshooting closes the loop.

Production Losses

Teams estimate where time is lost instead of seeing it. Production AI attributes every minute of downtime and surfaces the highest-ROI fixes.

"Unplanned downtime is not just a technical problem, it is a KNOWLEDGE problem."

Pietro D'Arpa·VP Supply Chain, Procter & Gamble

Solutions

Three ways OPSAGE puts intelligence on the plant floor.

OPS IQ

Pull answers from manuals, SOPs, and maintenance history in seconds — no digging required. Technicians ask in plain English and get answers grounded in your equipment data, runbooks, and historical downtime.

Intelligent Troubleshooting

AI-powered CMMS that keeps your existing systems. Add the intelligence layer on top — route the right tech, surface relevant history, and capture every fix back into your knowledge base.

Intelligent OEE

AI-powered OEE that doesn't just capture data but provides real-time solutions grounded in your operational data. See exactly where you're losing time and throughput with the highest-ROI fixes surfaced first.

Implementation

From pilot to plant-wide in three steps.

Start small

Identify your highest impact operations area. We configure OPSAGE around your data in days, not months.

Measure what matters

We align on your key metrics upfront — whether that's downtime, troubleshooting time, or OEE — and show you the impact in real numbers.

Expand when the numbers speak

When your team sees results, rolling out plant-wide is straightforward. Most customers expand within 90 days.

Ready to start? Let's scope your pilot.

Our Impact

OPSAGE turns your manufacturing operations into intelligent, predictive systems with measurable ROI that improves the bottom line.

Downtime Cost Savings

Reduce maintenance costs 15 to 30 percent with Intelligent Troubleshooting and faster repairs.

Productivity Per Worker

10 to 25 percent productivity gains as OPS IQ puts expert answers in every technician's hands.

Throughput Recovery

Production AI attributes every minute of lost time, so the next shift recovers throughput instead of guessing at causes.

Captured Knowledge

Every fix, observation, and SOP update is captured automatically, so tribal knowledge stays inside the plant even when people leave.

Team From, Backed & Supported By

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Have your best technician working every line, every shift.